Manufactory Process

WEIHAI JIUFENG GARMENT CO., LTD is a professional OEM/ODM supplier who engages in garment manufacturing and trading. We specialize in high-level leisure garment such as coats, parka, sportswear and down jacket etc. JIUFENG GARMENT has 4 long-term cooperated production factories in our Weihai City and surrounding area. Our factories are rich in labor resources and are located near the biggest export port of North China: Qingdao port.  We have 12 production line to ensure outputs of over 20,000 pcs&sets of down coat or parka per month and over 40,000 pcs of shirts per month. Ou products are buy-able in Europe, Canada, US, South Korea, Japan, Australia and many more.

Different Production Line for Different Fabrics

For woven products like padded coat , down coat , jacket , down jacket , parka and etc we have professional factories and production lines designated. Our special team have years of rich experience for producing woven garments. Our different product departments always communicate closely with one another to ensure all the designer's details are interpreted perfectly. For knit products like knitted shirt , leggings  etc. we have designated knitted product factory, who specialize in knitted garment production.  

Excellent Cooperation

JIUFENG GARMENT believe that"customer first, quality foremost". So no matter what is placed in front of us, we will stand with our customer and rise to the challenge.

We have previously completed the “Compliance Certification” / “C-TPAT Supply Chain Profile Questionnaire” / “FACTORY SECURITY ASSESSMENT QUESTIONNAIRE” / “WORLDWIDE SOURCING POLICY.

Honor

JIUFENG GARMENT has passed ISO9001 Quality management System Verification and ISO014001 environment management system verification, meeting the international industrial criteria.

Recently , JIUFENG GARMENT has made new development strategy to implement market diversification.
We are focusing on our product quality and customer service , striving to open a brand-new territory!

Production Procedure 

JIUFENG GARMENT may be not a large group, but we wouldn' have made it this far without having strict control on each process of production.

1. The cloth inspection

When ordering fabric, we will first send the fabric sample for customer's approval. Once approval is received, we then proceed to order the fabric. 
After we receive all the fabric, relevant testings will be carried out.
Each time a batch of goods are made, 10% to 20% of every jar of cloth would be sampled for inspection to determine whether the fabric has color difference, defects as well as to inspect the fabric width and weight. 
If it is not up to standard , 100% Inspection must be carried out. The defective products will be returned to the cloth factory

2. Accessories Inspection
All accessories must be needle-detected by the accessory Warehouse, including specification, quantity and fading inspections. 
The inspected products and the un-inspected products will be separated and marked well.
The accessory warehouse group offers the detailed accessory card to the production divisions to check before garment production. 

3.Computer Marker
According to the patterns that the customers offer or related information, the pattern masters design the patterns and print the patterns with our own computer. Sample is made according to our printed pattern . We will follow every detail by the designer's instructions and send sample to customer for first approval .
Then, we will discuss with customer regarding the prototype and we will make adjustment accordingly. To revise the pattern we will use the production management system of the latest edition computer clothing manufacturing industry  to type, grade, and make makers.

4. Production Sample
After all the details of the garment confirmed by the customer, we will make some production sample for second stage approval. The qty will be decided as the customers’ needs.
When we get the approval of these production samples , we will begin the bulk production.

5. Production meeting
A week prior to bulk production, the production manager will hold a preproduction meeting.
Any preparations and the related terms will be discussed at the meeting regarding resolves to any issues ahead of time to ensure that bulk production proceeds by  the customer's schedule.

6. Cutting Stage 
Checking and matching of cutting pieces
In order to guarantee the accuracy of the measurement and the stable shape of the cutting pieces, the finished cutting pieces must be inspected before they go to the sewing workshop. There must be patterns of the same styles of cutting pieces on the checking platform. The checkers of the cutting pieces must compare every cutting piece with its pattern. The required size and the shape must be the same as that of the pattern.

7. Sewing
Assembly line is adopted in the sewing workshop. Smooth assembly line helps to improve the enthusiasm of the work and make the sewing production procedure clear. This reduces the probability of faults in the course of sewing.
In order to guarantee the quality of the products, Course checkers are required on each assembly line to carry out inspections in the work process. Products can only flow into the next process after being qualified.
One patrolling QC is allocated in each workshop to be able to alerts any issues in production in time. This ensures that any problems are resolved asap.
In order to guarantee the finished garments' safety, needle changing system must be carried out in the sewing workshop.

8. Finishing
The products checked by the finishing checking staff must be reexamined by QC. Any garments not up to standards will be returned to the finishing checking department to be reexamined.
This guarantees the quality of our finished products. 
Any garment not up to standard will be needing do over again and can't flow into the next process. 
During the process of packing, the packaging QC sample and check the packed clothes. If they are not up to standard they must be returned to be repacked until they are qualified.

9. Needle Testing
 All finished product will be sent to the needle testing room to carry out needle testing. Before needle testing and packing, we must check whether there are adhesive tapes or other things in the box.
We prohibit any metal impurities that violates the safety of finished garment such as needle heads, pinpoint, etc. Therefore, every finished garment must be scanned for needle testing to make sure that the mistaken size or mistaken labeling will not occur.

10. Final Shipping Approval
Before we ship the clothes, we will send out customers shipping samples for shipping approval.
With these samples , the customers will make a final inspection about each details of the garment.
Any part that does not meet the customers need, we will reshape the problem products or remake the products until we get the final shipping sample approved.

11. Finish all the packaging
After all above steps are attended to, our finished clothes are ready for shipping, we will packaged them well and await for our customers next instructions.